R
Member
Power amplifiers rarely fail at full power. In my experience they fail during the few milliseconds of power-up, when gate and drain supplies arrive in the wrong order. A few habits that have saved me boards:
First, sequence gate before drain, always. Apply negative gate bias first, verify it is present, and only then ramp the drain. If gate bias is missing or collapses, the device can draw uncontrolled current the moment drain voltage appears. I interlock the drain supply on a gate-voltage monitor rather than trusting a fixed delay.
Second, watch the ramp, not just the endpoints. A fast drain ramp with a slow gate loop can still overshoot current. I capture drain current on a scope during the first power-up of every new board, and I check it again at temperature extremes, because gate threshold shifts with temperature.
Third, treat shutdown as part of sequencing. Drain off first, gate off last. A supply that decays slowly on one rail while the other collapses quickly creates the same hazard in reverse.
Fourth, design the fault case, not just the nominal case. What happens if a cable is unplugged, a regulator fails, or firmware restarts mid-sequence? Those are the cases that show up in the field.
What sequencing failure have you actually seen on the bench, and what interlock caught it?
First, sequence gate before drain, always. Apply negative gate bias first, verify it is present, and only then ramp the drain. If gate bias is missing or collapses, the device can draw uncontrolled current the moment drain voltage appears. I interlock the drain supply on a gate-voltage monitor rather than trusting a fixed delay.
Second, watch the ramp, not just the endpoints. A fast drain ramp with a slow gate loop can still overshoot current. I capture drain current on a scope during the first power-up of every new board, and I check it again at temperature extremes, because gate threshold shifts with temperature.
Third, treat shutdown as part of sequencing. Drain off first, gate off last. A supply that decays slowly on one rail while the other collapses quickly creates the same hazard in reverse.
Fourth, design the fault case, not just the nominal case. What happens if a cable is unplugged, a regulator fails, or firmware restarts mid-sequence? Those are the cases that show up in the field.
What sequencing failure have you actually seen on the bench, and what interlock caught it?
